Ink removal process enables recycling of printed film

Ink removal process enables recycling of printed motion picture (Photograph: Volodymyr Hryshchenko on Unsplash)

The Spanish visitor Cadel Deinking has been working on the removal of printing inks from plastic surfaces since 2014 and has adult an innovative procedure for this purpose. In combination with Erema recycling applied science, this ink removal procedure has already proven its suitability for existent-life applications involving the recycling of printed inhouse and post-industrial film waste. This represents a milestone in safely feeding recycled pellets fabricated from originally printed film back into the production process. The Erema Group with its subsidiary Keycycle is at present intensifying its cooperation with Cadel Deinking to bulldoze this development forrard technologically and form a product that meets industrial standards.

Starting in Jan 2021, Keycycle will exclusively take over worldwide sales and project implementation of this unique engineering science, which is patented in over 20 countries. The company will operate the pilot organization in Sant Vicente del Raspeig (Alicante, Kingdom of spain) together with Cadel Deinking. "Together we are making ink removal engineering a process pace that can exist integrated into the plastics recycling chain," says Michal Prochazka, managing managing director of Keycycle and Pablo Cartagena, business development manager at Cadel Deinking.

Another milestone for the circular economy

Press inks are a major challenge in the recycling of plastics, and there are different strategies for solving this challenge. Reducing press directly on the packaging flick is a requirement for the 'design for recycling' strategy, only it is oft not possible to eliminate it completely in the many dissimilar fields of application for film products. That is why ink removal technologies are still being investigated. From the beginning, Erema has as well been committed to developing solutions for processing heavily printed plastics in the extrusion procedure. The visitor has been working together with Cadel Deinking since June 2022 with the aim of removing printing inks during the recycling process. The technology they have developed removes the ink from the shredded moving picture before the material is fed into the recycling extruder. Combined with an Erema Intarema extruder, the ink removal process has been so successful during test runs using the airplane pilot system that orders have already been placed for five Deinking systems.

"We come across neat potential in developing this new applied science for recycling solutions to procedure in-house and post-industrial waste matter pic ecologically and cost-effectively. It will increase our market presence and expand our range of products for particularly challenging turnkey recycling solutions. It is besides an important step towards endmost plastic cycles," says Manfred Hackl, chief executive officer of the Erema Group, explaining the decision to intensify the cooperation with Cadel Deinking. He is likewise thinking well-nigh developing the technology so it tin be integrated into washing systems made past various manufacturers.

The young Spanish visitor is also pleased to have an Erema Group visitor at its side as a competent and experienced partner to develop the technology successfully. "We are delighted that with Keycycle, we tin continue along the route nosotros started when our company was founded six years ago," says Rafael Garcia Vidal, managing director of Cadel Deinking. Both companies want to found their ink removal technology as a key component in the recycling process for printed film production waste and to integrate information technology into new and existing recycling solutions for customers around the world.

Keycycle GmbH is a global provider of turnkey solutions for new plastics recycling projects and for system optimizations. Its range of services includes technology and consulting, project management, manufacturing, logistics planning, and complete implementation up to a turnkey organisation ready for operation. The company is based in Ansfelden/Linz and is part of the Austrian Erema Group, whose experience and technological know-how also do good Keycycle customers.

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Source: https://packagingsouthasia.com/she-safety-health-and-environment/sustainability-health/recycling-of-printed-film/

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